Mechanical Engineer II

Job Summary

The Mechanical Engineer II is responsible for the design, development, documentation, test, and evaluation activities for components, sub-assemblies, and finished goods products that meet the cost, performance and timeliness requirements defined within ESG’s Product Planning Process (P3 Process).  This person will be tasked to investigate, develop, and implement new technologies, tools and processes, and must solve problems through original thinking and ingenuity.

Essential Responsibilities and Functions

  • Develop processes, products, assemblies and components that meet or exceed ESG’s stringent quality, cost, performance and schedule requirements.
  • Create new vehicle-specific parts and test fitting parts onto cars, trucks, and other vehicles.
  • Disassemble and measure vehicles with hand tools or use of 3D scanner.
  • Fit check parts onto various vehicles/applications.
  • Support Label Modification projects as defined within ESG’s P3 Processes. 
  • Review and approve mechanical and finished goods drawings. 
  • Write assembly instructions (AIs), work instructions, and equipment maintenance procedures. 
  • Develop production jigs, assembly fixtures and crimping tools for domestic and international manufacturing. 
  • Complete finished goods first article reports (FARs).
  • Create Control Plan, Process FMEA, and Process Flow Diagram and PPAP documentation. 
  • Perform finished goods product verification, qualification and validation testing. 
  • Incorporate fundamentals of Design for Manufacture and Assembly (DFMA).
  • Be a key contributor in developing and maintaining detailed and accurate Bills of Materials (BOMs) and Approved Vendor Lists (AVLs) for sub-assemblies and finished goods products. 
  • Be a key contributor in ensuring integrity of mechanical design and product development processes. 
  • Analyze, evaluate, and recommend system improvements that will reduce product design cycle times.
  • Quickly resolve engineering and technical issues. 
  • Facilitate consistent and predictable alarm and light production, including outsourcing PCA testers, light output testers, flash rate testers, speaker sweep stations and alarm test boxes. 
  • Participate in Component Part Qualification (CPQ) process for speakers, drivers, LEDs and mechanical parts.
  • Actively participate in ESG’s Change Request (CR/ECN/DCN) process.
  • Perform other related duties as assigned

Qualifications to Succeed

Required

  • B.S.M.E. degree, or equivalent experience.
  • 3+ years of related work experience.
  • Intermediate SolidWorks training or experience (modeling, assembly, and drawing creation).
  • Excellent communications skills, both written and verbal, e.g., ability to prepare, present and discuss project-related plans, requirements, test results, etc. in a team-based work environment. 
  • Comprehensive, working knowledge of Microsoft Office, including Word, Excel, PowerPoint, Outlook and Project (intermediate to advanced skill level preferred in Excel). 
  • Demonstrated effective time management skills.

Desired

  • SolidWorks surfacing modeling, sheet metal design and modeling for injection molding.  Experience with SolidWorks Simulation is also a plus.
  • SolidWorks Certification (Associate, Professional, or Expert).
  • Experience working in an install bay, upfitting vehicles or installing aftermarket parts/electronics onto vehicles.
  • Experience using a manual mill, lathe, drill press, bandsaw, and other shop tools.
  • Experience rapid prototyping parts, fixtures and products, both subtractive (CNC) and additive (grown).
  • Understanding of industry document control practices and ability to adhere to ESG’s documentation processes. 
  • Experience or good understanding of optical design for LEDs.
  • Good understanding of speaker and driver theories of operation. 
  • Good understanding of electrical and electronic systems and components.
  • Ability to set-up, record and analyze acoustic measurements (SPL, frequency, etc.). 
  • Ability to set-up, record, and analyze light measurements (color, luminous flux and intensity, flash rate). 
  • Understanding of manufacturing processes, production yield metrics (process capability, Cpk, Gauge RandR) and production test procedures (alarms and lights preferred). 
  • Good understanding of test techniques for product validation, product verification and Design of Experiments (DOE). 

Physical Demands and Work Environment

The physical demands described here are representative of those that must be met by a Team Member to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

The above statements are intended to describe the general nature of work performed by the team members assigned to this job.  All team members must comply with Company policies and applicable laws.

We do not discriminate on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.

Submit Your Resume

Max. file size: 50 MB.
Name
Gender(Required)
Race/Ethnicity(Required)
(If two or more races, please list the single racial/ethnic group with which you most clearly identify)
Protected Veteran
*Categories of Protected Veterans. Disabled Veteran: A veteran of the U.S. Military, ground, naval, or air service who is entitled to compensation (or who but for the receipt of military retired pay would be entitled to compensation) under laws administered by the Secretary of Veterans Affairs; or a person who was discharged or released from active duty because of a service connected disability. Recently Separated Veteran: Any veteran during the three-year period beginning on the date of such veteran's discharge or release for active duty in the U.S. military, ground, naval, or air service. Active Duty Wartime or Campaign Badge Veteran: Any veteran who served on active duty during a war or in a campaign or expedition for which a campaign badge has been authorized. Armed Forces Service Medal Veteran: This award, authorized by Executive Order 12985, January 11, 1996, is awarded to members of the armed forces of the U.S. who, after June 1, 1992: 1) participate, have participated, as a member of the U.S. military unites, in a U.S. military operation that is deemed to be significant activity by the Joint Chief's of Staff; and 2) encounter no foreign armed opposition or imminent threat of hostile action.
Disability
You are considered to have a disability if you have a physical or mental impairment or medical condition(s) that substantially limits a major life activity, or if you have a history or record of such an impairment or medical condition(s).
Please select the choice below if you do not wish to self identify.
Will you now, or in the future, require sponsorship for employment visa status (e.g. H-1B visa status)?(Required)
MM slash DD slash YYYY